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Posts Tagged ‘photoshop’

Interview with Michel Caza by FESPA on Screen Printing Technology & Future of Printing Industry

January 3, 2012 1 comment

Hi Friends,

Its my pleasure to share a video interview of my Guru Michel Caza prepared by FESPA (www.fespa.com).

In this video he speaks about Screen Printing Technology, UV Special Effects Screen Printing & Future of Printing Industry in general.

I am sure this video would be of great use to you guys.

I hope you will like it.

Have a creative year ahead.

Bhargav

More than 1200 printing professionals took training at DMI

January 12, 2011 10 comments

It gives me immense pleasure to reveal you all that till today DMI has provided high quality training to more than 1200 printing professionals across the globe through our regular workshops and corporate training programs.

I am also thrilled to know from my team that NANO-PRINT plus is receiving overwhelming response. In just one month after its launch at Screen Print India 2010 exhibition we booked 36 machines. This gives me complete satisfaction that the design of this machine has been widely accepted and highly appreciated by every screen printer. My team has really worked hard to maintain a very reasonable price tag of this machine at the same time keeping a strict vigil on the design and manufacturing.

I am sure NANO-PRINT & NANO-PRINT plus will be trend setters in bringing automation in the screen printing industry all over the world.

Currently NANO range of machine i.e, NANO-PRINT & NANO-PRINT plus, NANO-SCREEN MAKER 5-in-1, NANO-UV & NANO-SHARPENER are not only getting popular in India but we are receiving many serious inquiries daily from overseas market.

For those who have missed the opportunity to see NANO-PRINT plus and our unique package NANO PREMIER LEAGUE (NPL) at Screen Print India 2010 in Mumbai, do not get dejected because we are all set to shows these machines live again at Print Pack India 2011 from 16 to 21 Jan 2011 at Pragati Maidan, New Delhi.

So do visit us at Hall 9, Stall 5, 6 & 8.

How can you miss to see DMI’s latest creative sample gallery, 100% screen printed special effects? By seeing our creativity, you will definitely get new ideas in screen printing for value addition.

I recently concluded one more houseful workshop at DMI. This time there were more than 40 participants including one from Tanzania and one from Mauritius (my new customer).

This time to show innovative print finishing and packaging, we designed a new type of corporate folder with rare color combination of white on a silver foil paper board. The rest of silver foil was overprinted with 3D reflective design to give the most popular ‘micro embossing’ effect which is otherwise produced on a very expensive micro embossing machine. The final product we made in this workshop was Grafica’s new corporate folder, pen holder and sweet / chocolate box.

Previously all our folders and creative samples in packaging and print finishing had 10 to 16 special effects, but this time I made it a point to restrict it to 3 or max 4 special effects. I tried to make the product look more powerful in terms of design and aesthetic look. In fact the reason why I always incorporate so many effects was to cover all types special effects but at the same time participants used to always tell me that I should make design in such a way that the experiment looks viable to sell in the market and not to add too many effects for the sake of demonstration of value addition.

To restrict colors and effects on my practical jobs execution were challenging because we had to maintain very high standards in terms of aesthetics and at the same time limit the cost to a minimum. So, since the last two workshops we have developed packaging products with 3 or 4 colors/effects. At the same time designed in such a way that it looked elegant and premium product but still viable for printers to quote for their customers.

On silver foil mostly I have seen printers print only matt or special effect varnish to make the product effective. Even offset printers usually print process color CMYK but very rarely I have seen printers use white on silver foil. Believe me, white looks very rich in terms of elegance and design aspects. So this time we printed half white, half with 3D reflective ink (micro embossing), on few areas metallic orange and finally thick emboss effect (which many know or I call as Ticky) using 150 micron thick film.

The photos of all this screen printed stuff will give you a clear idea of what I have explained to you here. To know more about such ideas, do register online for my next workshop scheduled for 17-18-19 March 2011.

CLICK HERE TO REGISTER FOR DMI WORKSHOP

In this workshop we have added one more flavor in our training program by inviting Rajesh Patil, an expert from Adobe to provide useful, important time saving tips and tricks, using CS5 design premium.

As he informed me before few days that he would take only 1.5 hour session at DMI since it was his first presentation in my institute.

But he subtly observed during his presentation that everyone was quite serious in watching his informative eye-opening presentation, he extended his session and took more than 3 hours, showing many tricks of In-Design, Illustrator and Photoshop CS5. In fact I also realized such session would require more than 3 hours to give justification to the subject.

My institute DMI is now closely associating with Adobe Systems India to provide more time and in-depth knowledge about all Adobe design softwares.

If you are a designer, wedding card producer, a pre-press operator or in-charge of your in-house designing studio or screen printer who wants to make good designer paper carry bags, sweets / chocolate boxes or even advertising agencies, then our next workshop will be very enriching for you.

So, don’t miss our next workshop because I and Rajesh will work closely to make sure we cover the most part of the CS5 Design Premium software which will be useful for printers.

Check What’s New in Photoshop CS5

Few new features of Photoshop CS5

Some more features of Photoshop CS5

Adobe Photoshop CS5 – Spot Healing and Fill Tool

Sneak peek of
new Adobe Photoshop CS5 technologies


Few new
features of Illustrator CS5

Also checkout more information and videos about Abobe CS5


Next, I feel proud to be associated with Mike Young time and again.In 2009 I had sponsored his Knowledge Tour in India, covering various six major cities.

This time my company was one of a prime sponsors of his technical seminars at SPI 2010. Let me tell you little about my friend Mike.

He is a SGIA Fellows, a member of the Academy of Screen Printing Technology and recipient of the prestigious Swormstedt Award for technical writing.

Despite the hectic Screen Print India seminars, he visited my DMI institute and my companies shop floor. He was thrilled to see my DMI’s library which has a collection of various screen printing magazines and books dating back to 1960s. Immediately he told the students to take full advantage of DMI’s facilities including the library.

I must acknowledge and thank MikeYoung because he kind heartedly felicitated the DMI students for winning successive awards in ASPT competitions for the last four years.

Since it was virtually impossible for my students to go to USA every year to collect the award, when Mike Young presented them the certificates and cash awards which was given to each student by DMI.

I am also thankful to Mike for his thought-provoking interview which I have recently published in my Grafica News and e-News. Those who have not read the interview “What are the new and growing profitable markets for screen printers?” HERE IS THE LINK

Knowledge-wise, my customers are lucky these days because in my current and last issue of Grafica News, another international screen printing expert, Mike Ruff, the Chief Technology Officer of Nazdar Consulting Services, was kind enough to contribute two exclusive technical articles for Grafica News which contain lot of tips on color management.

Article 1 | Article 2

I am really indebted to Mike Ruff for his generous contribution for the benefit of my customers and screen printing industry at large. I know Mike Ruff for the last several years ever since I started reading his informative articles. I became closer to him after I became ASPT board member. His experience in the graphics printing industry spans more than 40 years. He is a certified G7 Color Calibration Expert and a regular instructor at the SPTF Graphics Four-Color Workshop in Fairfax, VA, and he has authored numerous articles published in trade publications domestically and internationally.

The PDF version of our Grafica News is now available for download from our website. Those who are not receiving Grafica News you can still download the soft copy.

CLICK HERE TO DOWNLOAD.

We are publishing Grafica News since 2004 and circulating around 5000 copies all over India and abroad.

Apart from printers I also make sure to send printed copies to OE’s, Advertising Agencies and Print Buyers. This help them to find suitable printer solution provider.

By this way Grafica updates print buyers about the latest trends in screen printing.

Finally let me end here because I have many task to prepare for Print Pack India 2011 to make sure we make our best presentation at this mega trade event.

At this exhibition all six days we will be printing various special effect on all Cylinder Press, Cam-Shell, Two-Post, Nano-Print plus, Nano-Print with UV inks and varnish.

The latest DMI’s creativity which was recently screen printed in the last workshop will be demonstrate. So do not miss to watch and gain some insights, new tricks on value addition and print finishing.

Our complete DMI creative sample gallery will also be the show stopper for printers who looking for value addition through screen printing and wants to make more profits with minimum investments.

Kindly visit us at Hall 9, Stall 5,6 & 8 to see latest creativity in screen printing technology.

See ya at Print Pack India 2011…

Regards,

Bhargav

A tribute to my guru Michel Caza

November 10, 2010 7 comments

“Big News”

This article is a tribute to my guru, MICHEL CAZA who recently conferred with the prestigious Howard A. Parmele Award, By SGIA (Specialty Graphic Imaging Association), USA, for his “extensive contribution to the screen printing industry”

When I first received an email from my friend and colleague at ASPT, Mike Young that my guru “Michel Caza was presented with the Howard A. Parmele Award during the SGIA Expo in Las Vegas” I was really thrilled and excited to congratulate him on the phone first rather than congratulating through email. So, I called him immediately on his mobile phone when he was in Vegas. While talking to him I noticed that he was very contented because after a long wait his hard work was well recognized by this industry.

I salute my GURU (and a great legend) for his achievement and his commitment, dedicated towards this industry. His passion and hard work in screen-printing research & development will definitely benefit many screen printers and his pupils in this world immensely.

To honor my great guru Michel Caza a thought immediately flashed in my mind to write this memoir as a fitting tribute to him. In fact it was a long due.

I want to recount how Michel and I met, how from an ardent ‘screen printing disciple’ finally I became his spiritual ‘son’. (In fact I am still his ‘pupil’ and ‘son’ as he often addresses in his all communications). As you walk down my memory lane sketched here, you will realize that I had just a professional connection with him initially.

Once I happened to read some spiritual thought which said: “Everyone should adopt a GURU in their life. Your GURU will guide you and help you develop your skills.”

On that day I vowed to follow these ‘words of wisdom’ throughout my life because I strongly believe in it. First of all, my great guru and guide was none other than my father late Dhirubhai Mistry, from whom I have learnt the best values of my life and still following it. Whatever I am today is because of my father’s sheer strength, hard work and dedication … and of course my parents blessings.

My father used to read a lot daily. He had an enormous library adorned with many useful technical books and magazines. Even today I have screen printing magazines and books dating back to 1960’s (courtesy my father). My father had an eagle eye for good articles. He used to make a copy of them and file separately so that he could have an easy access to refer them whenever needed. I remember, he always made it a point to discuss good technical articles with me and share few tips on what he read.

As a new-comer, I used to pay heed to his advice or sometimes just pretended that I understood. After my father’s death I started realizing the value of such technical information. Thereafter, I developed more appetite for updating my technical knowledge by reading various books, articles and magazines.

The more I read the more interest I developed in reading. It dragged me towards the screen printing process more deeply. Now it has become a part of my life or I say passion.

As many in the printing industry know about us, I mean Grafica & DMI, we were originally into screen printing business before we entered into machinery manufacturing in 1989.

So screen printing process was not new to us. May be one of the reasons, why my company is today able to manufacture good machines was because we know what screen printers really need to deliver high quality prints.

In the year 2000 there was a sudden boom in advertising business, generating huge demand for graphics screen printing and digital was just getting popular in those segments.

Since I had very good expertise in industrial screen printing (especially Printed Circuit Boards-PCB’s), process color (CMYK) graphics screen printing was like a rocket science to me but not for my father because since 1960’s he had mastery in producing billboards through screen printing process. But ever since I joined my father’s company in 1987, process color screen printing and graphics was totally replaced with printed circuit boards (PCB) since early 80’s. So my expertise was mainly in PCB’s and I had no idea how to even carry out the basic CMYK separation.

Soon our machinery business started growing in these segments there were plenty of crazy questions from customers; there were frequent problems ‘delivered’ by my engineers and customers and I was supposed to give them appropriate solutions.

In the absence of complete knowledge in process color screen printing, myself and my engineers used to blindly arrive at a conclusion that e.g. the problem of dot gain was due to screen printing machine. This is one of the examples like that there were many other teething problems that we had to solve daily.

However, once I started reading SGIA’s Technical Guide Books, we realized that ‘dot gain’ problem was not due to machine there were some other reasons related to the technicality of process color screen printing. That is said: half knowledge is dangerous.

(Those days SGIA used to send Technical Guide Books to all its members. Later, they started sending them in PDF format on CDs. Now we can access everything online. Days have changed … but I still like the printed version.)

Those days I read many remarkable articles, some of my favorites were: “Screen Printing Criteria in Halftone Printing” by Hans Gerd Scheer and “Screen Printing of Fine Line Halftones by Michel Caza and his several other articles. I am mentioning his full name here because at that time he was not my ‘guru’ but story is taking you there, step by step.

I was quite fascinated by Michel’s in depth knowledge and command over the subject. I found his articles very easy to understand, crystal clear and absolutely practical. His articles became my daily ‘food for thought’ and a ‘dose of medicine’ to cure many routine problems.

As I gained knowledge from his articles, I started hunting for more information about him and his technical articles. Later, I found that Michel had published a Technical Guide Book, Titled “THE TECHNIQUES OF SCREEN PRINTING” compiled in a PDF format on a CD, comprising around 1400 pages with 17 videos explains the details of screen printing techniques for industrial, graphics, textile and art (serigraphy). Within no time I ordered my copy.

It’s an amazing tool of technical information in one CD. The CD emphasizes UV technology, four-color process, fine line halftones with 120 parameters to control, stochastic halftones, analog and digital pre-press, stencils, substrates, inks and more…

This is the newest, most comprehensive source of technical information on screen printing to be found anywhere. It is in a PDF format easy with great search features.

This is all about my CMYK connection with Michel. Now, over to UV curing technology:

UV Curing technology was not new to me because my father had adopted UV in PCBs since 1986. So naturally, from the day I joined my family business, I was exposed to UV inks only. But I never knew that UV is so popular in western countries for graphics four-color process until I read all of Michel Caza’s articles on UV Technology.

Except my father-mentor, I rarely came across any screen printers who had such in depth technical knowledge in UV technology, UV Curing Inks and related chemicals. After reading his series of articles on UV, I yelled: “Here’s a screen printer who knows his subject very well. Hat’s off to you Michel.”

From this moment I considered Michel Caza as my ‘remote’ guru yet to be embraced fully. I was eager and kept a high hope to meet him one day and shake hands with him. But I never realized that this ‘golden’ hand will one day become an ever helping hand in my profession… why in my profession, but the entire screen printing industry in India.

In 2002, I joined the managing committee of Screen Printers’ Association of India (SPAI) and we had organized a group tour for our members to visit FESPA 2002 in Madrid, Spain. The committee had a great plan to handover mementos at FESPA’s both to the incoming President (at that time) Ricardo Delgado and the outgoing President… it was Michel Caza! Now I was 100% sure that I would get a chance to shake hand with Michel, a long pending ‘project’ ever since I started reading his technical articles. Why just hand shake, I was now confident that I would also get some time to sit with him and discuss my problems related to screen printing. But on that D-day unfortunately he was busy with his board meetings and I could not meet him on the scheduled day.

But I was fortunate to catch hold of him the very next day at FESPA Stand and requested him to spend his valuable time with me. He was kind-hearted to concede my request and spent time with me sharing many insights about screen printing.

Finally, I was back in India, Mumbai precisely with good memories of meeting a ‘screen printing guru’ but with half satisfaction.

Soon after the FESPA Madrid show, there was an exhibition – ‘Screen Print India’ expo at Nehru Centre in Worli, Mumbai where the organizers had invited him as a chief guest for the opening ceremony which was later followed by his full day technical seminar in fine lines and halftones screen printing.

Regardless of being an exhibitor in that show, I attended his seminar with full excitement and attention. With the request of the organizers, my company also gathered a large number of printers to attend his seminar. That was for the first time in the history of Indian screen printing industry I witnessed more than 155 screen printers attending such a long technical seminar even though the seminar fee was Rs. 2500.00 per person!

During the seminar Michel displayed many of his creative and magical screen printed jobs using 150 LPI and above. Frankly till that time I had only read from his articles that he used to screen print 150 LPI and above but when I saw his actual prints I was really stunned. That’s why I call his prints magical!

After the seminar I requested Michel to allow me to see those prints closely and he was delighted to show and explain me the tricks. But for me those simple tips and tricks were not simple. It was not all that easy to understand because I didn’t even know e.g. ‘what is dot gain and what is gray balance’ in graphics process color screen printing.

After attending his seminar I could not focus fully on the remaining days of that show because since then I had sleepless nights as to how and where I could learn these great “Michel Caza Techniques” of screen printing fine lines and moiré free halftones. But I was determined to learn these techniques.

Since this show, I was restless because at that time I could not find anyone in India like him who was a master in screen printing. So, few weeks later after I dared to write an email to Michel requesting him whether he could teach all those techniques which he explained during his seminar in India. Unbelievable! He replied back in just few hours saying: “You can pack your bag anytime and come to France to learn these techniques practically in my company Graficaza and stay till you are completely satisfied.” I was thrilled like a child… because at first instance I never expected this positive reply and I just tried my luck by shooting him an email request with remote hope.

Also, he had made it clear to me that during the training period, I could learn as much as I wanted and surprisingly he was kind enough to offer me a free training as he mentioned in his email that “I do not teach for money”. Later I found that there were many lucky pupils like me to whom he had devoted his time, energy and superb technical knowledge.

In today’s professional world, who would impart such high knowledge free of cost? But Michel is unique and special. In fact this is called passion towards the industry. In fact the knowledge, which he openly shared with me is now benefitted by thousands of screen printers in India through my institute “Dhirubhai Mistry Institute For Print Technology Research & Training (DMI).

And this was the first LESSON I learnt from Michel even before becoming his PUPIL… And I vowed not to take any fees from students if I were to set up an institute in India to teach screen printing, and in fact my beloved father late Dhirubhai Mistry too had the same vision when he had great plans to set up a screen printing institute.

Without wasting much time, I planned all my immediate work schedules in my company to accomplish urgent tasks and meanwhile I also booked my ticket to France or I say for a ‘screen printing educational tour’.

I just opened my memory-diary and I recollected that on 28-April-2003, Monday afternoon I reached France. There after from the airport I reached Novotel Hotel by taxi. Immediately I informed Michel about my safe arrival and he was very happy and excited as well. He told me to get ready within one hour as he would arrange my pickup to have dinner at his home with his good friend and a board member of FESPA, Gyorgy Kovacs, a Hungarian screen printing professional, who is currently the President of FESPA.

Michel lived in an interesting country side village where the total population he mentioned was not more than 200 people. His house was surrounded by serene and beautiful environment. He lived in an enormous huge house flank by a big garden on the rear side. And that was the first time I met Michel’s better half Therese and Gyorgy Kovacs.

Since I am a pure vegetarian, usually whenever I travel abroad with lengthy tour, I carry home-made Indian food and some dry-fruits since I do not find much of veg-stuffs, suiting my tastes. But that day Therese surprised me by serving me with Indian curry with rice. Obviously I could not expect the Indian taste with many spices. But because of her excitement behind cooking and serving the Indian food to me with love, the dinner became extra delicious.

Anyway, after the dinner Michel accompanied me all the way back to the hotel and alerted me to get ready by 6.45 am in the morning so that we could reach his factory Graficaza by 7 am. The working hour was very interesting to me – 7.00 am to 3.30/4 pm. ‘Early to bed early to rise’ principle was possible there, considering this timings!

For few days, out of my excitement, I clicked as many pictures as I could, to make sure that I take good memories back home.


Since my training at Graficaza was planned for three weeks minimum with the possibility of extending it to one full month, I wanted to stay in a comfortable hotel that too somewhere nearby to avoid waste of time in travelling. To start with as I mentioned earlier I was put up in Hotel Novotel. But few days later I was contemplating to shift to another better hotel nearby Graficaza or near to Michel’s home to avoid long distance traveling. But I could not find any similar quality hotel nearby. So the next day I approached Michel to help me in this matter but he was also unable to find a better hotel near to his home or factory.

After few days, he told me to checkout from Novotel as he was planning to find some solution. I checked out of my hotel and kept the luggage in his car and he straight drove to his factory. Till afternoon he kept me under suspense not knowing about his plan.

In the mind I had full trust with him that he must have made some arrangement for me. But in the afternoon he called me to say: “Look, if you are comfortable in staying in our house for the duration of your training, I and Therese have no problem. In that case we want you to stay in our house but ….“You can stay as our Guest and not as a paying guest!”

Vow! That was really a memorable moment in my life! I felt greatly honored especially when I was not so closely known to him except that I was a keen knowledge seeker. I only knew at that time Michel always used to be eager to openly share knowledge with serious knowledge seekers like me. On the other hand I was also thrilled to live with his family because I felt this opportunity would take me more closer to his heart and I could also see the life style of my ‘guru in the making’.

Slowly and steadily my relation with Michel & Therese turned out to be so spiritual that I could really feel the warmth of their love and affection. My mom died when I was very young and Therese filled that vacuum and gave me those wonderful feelings back for few days.

Today, Michel Caza is not only my guru but more than what a guru can offer to his pupil. Those feelings, moment, love and affection, which they both showered on me, are deeply engraved in my heart which can never ever fade away.

After my training was completed, yes I had to really say a hard pressed goodbye with tight emotions. As I was leaving, Therese could not stop her emotions and she was in tears with motherly love.

Frankly this was my most memorable moment in my life because I entered in France as a knowledge seeker and was leaving my Guru’s home as their adopted son. Even today Michel always greets me in all his communications mentioning “My Dear Son or Hi Son.”

In today’s materialistic world, it is difficult to receive true and selfless love. I think there is something called past life relationship which must have got me reunited with Michel’s family in 2003.

Since my training with my guru, I have been closely associated with him in various FESPA and SPAI related trade events in India.

Even my guru had conducted a 3-day workshop on art-reproduction through screen printing at DMI. He was kind-hearted in permitting to publish his technical articles in my Grafica News and my companies website.

Michel is one of the key and important person towards the success of my institute DMI. Today on his achievement I would like to pass on all the credits for what my institute and I have received so far. Click here to read his message to DMI

Finally, I would like to congratulate my guru “Michel Caza” once again for being honored with “Howard A. Parmele Award” a long due and well deserved.


I also repeat my thanks to Therese & Michel Caza for being highly supportive, lovable and a source of my inspiration in my life.

I learnt an unusual idea from Bhargav to earn millions

September 12, 2010 8 comments

I was thrilled to hear this comment from one of the participants during my recent workshop on 19 to 21 August 2010 at DMI (Click here to view the photo gallery).

Bhargav Mistry at the recent workshop at DMI

Bhargav Mistry at the recent workshop at DMI

Participants at DMI attentively listening to Bhargav's presentation

Participants at DMI attentively listening to Bhargav's presentation

This time in my workshop at DMI the subject was to integrate process color screen printing with value addition especially on PP flute board commonly known in India as Sunpack.

I see lots of school & college going boys and girls have one portfolio bag for keeping their drawing and project work. Even my daughter has two bags. But all her friends including my daughter has a standard black color bag.

The idea of making portfolio bag on Sunpack strike my mind once when I went to drop my daughter at her school I saw not only my daughter but almost all her friends had some fancy stickers or wordings or paintings done on the boring black color standard bag because currently there are no options for the colorful youth.

In that case I thought its a good idea for companies to market their products like jeans, t-sirts, cosmetics etc. targeting youth. This way they can market their products every efficiently because the youth have more impact of such creative ideas and concept.

Also till today many screen printers prints on Flute boards (SunPack) day and night for making danglers, POP with cutouts but till today no one has thought exploring various other unique possibilities on SunPack mostly in packaging to generate more revenues and stay ahead of competition.

So in the recent workshop at DMI I demonstrated how to produce such high value PP flute bags with special effects. The name of the job was “JUMPING JEANS”. When it comes to special effect many printers only think of commonly used Spot UV (Gloss, Matt) and other varnishes on offset printed jobs and wedding cards.

DMI's creative bag screen printed on Sunpack (PP)

DMI's creative bag screen printed on Sunpack (PP)

I had ordered this material duly CORONA treated from the manufacturer to print directly with UV Inks specially developed for PP substrate to give better adhesion. While screen printing with special UV Inks for PP, I experienced poor adhesion on the substrate. Later, I discovered the problem was due to old stock. This required re-treatment of CORONA but since I do not have the CORONA treatment facility at DMI, I screen printed a special transparent base coat to utilize the same stock.

Once you apply this base coat you can there after use any type of UV Inks or if you want to avoid the base coat in order to reduce one more printing operation then you may use a CORONA treatment machine to treat the material immediately before printing. This machine is a good investment for any printer who use UV Inks on plastics. Its also useful for offset printers too e.g. they can pass all their non-treated sheets and later stack on the offset press to print with UV inks for better adhesion.

Please note that even though you use CORONA treated substrates you need to use a specific UV Inks for that particular substrate. But there are special base coats for each substrate and once applied through roller coating or screen printing machine you can thereafter use any standard UV Inks.

I screen printed this transparent base specially developed for PP using a 120 mesh with a soft 65-90-65 shore hardness, triple durometer PU squeegee.

There after I screen printed complete image on 180 mesh count using 100 LPI fine dot screen because this bag will be viewed closely.

Once the screen printing was over, I printed abrasive varnish using 77 mesh count on a jeans texture to give the real feeling of the material.

DMI's creative bag screen printed on Sunpack (PP)

DMI's creative bag screen printed on Sunpack (PP)

The front image was over printed with gloss varnish to increase the aesthetics using 165 mesh count.

On front and back of the bag I printed a strip of golden glitter to give a sparking effect. The glitter varnish was printed on a 24 mesh count.

On the rear side “Jumping Jeans” title with a stylish font over the Jeans texture was screen printed using bubble varnish using 77 mesh count to give a bubbling effect.

On the top and bottom portion I printed with wrinkle varnish to give a nice leather kind effect using 77 mesh count. It’s important that if you want to get a wrinkle textures you need a special UV Lamp.

By the was at Grafica, we also supply wrinkle lamp system along with our UV dryers as an optional.

The Grafica & DMI logos were screen printed with special metallic orange ink using 120 mesh count.

DMI's creative bag screen printed on Sunpack (PP)

DMI's creative bag screen printed on Sunpack (PP)

On both the sides the enclosures were printed with golden pearl inks using 77 mesh. A UV matt varnish was overprinted on the golden pearl ink to give a water mark effect using 180 mesh.

The complete job was standardized using 65-90-65 shore hardness PU squeegee rubber because of the uneven surface of the flute.

VERY IMPORTANT: We pulled the squeegee parallel in the direction of the flutes because pulling across the flutes will dramatically increase the possibility of skin collapse between the flutes. This occurs because as the material is heated by the UV light it softens. If the squeegee is traveling with the flutes, it will be supported by all the flutes decreasing the likelihood of skin collapse. We also kept our squeegee pressure as low as possible to avoid crushing of the substrate.

There after we fabricated the bag to make the final product.

This job was screen printed live with various special effect during our recent workshop at DMI on 19 to 21 August 2010.

Since last two session M. P. Raghav Rao, GM, Technical & Manufacturing of FujiFilm Sericol India Pvt. Ltd. has already associated with me in my workshop to talk about last trends in Ink technology.

Raghav Rao with Bhargav Mistry

Raghav Rao with Bhargav Mistry

This time we had a special appearance from Adobe System India Private Limited, Akhil Kuruppan (Regional Sales Manager – West, Creative Business) & Rajesh Patil (Manager – Creative Solutions). Adobe already one of the sponsors of DMI’s educational activities for design software support. So in this workshop upon my request they both came to see what content I cover up in my workshop as far as Photoshop and Illustrator is concern. Rajesh Patil who is also one of the GIPT mumbai student with an experience over a decade in pre-press and design softwares will be joining me in some of my fourth coming workshops at DMI. He will mainly focus of Adobe Creative Suites and topics related to printing technology.

L to R: Bhargav Mistry, Akhil Kuruppan & Rajesh Patil

L to R: Bhargav Mistry, Akhil Kuruppan & Rajesh Patil

In our next job workshop you will be able to see more creative ideas on packaging with special effects. As the wedding season begins we are also creating a unique wedding box with cards inside never seen anywhere… because unusual screen printing happens only at DMI…

So to learn more and earn more register for my next workshop at DMI…

For registration log on to http://www.graficaindia.com

Digital Printing & Proofing Tips

After returning from FESPA, Munich I just had couple of days left to prepare for my workshop at DMI. There after I had to finish my long new presentation for our unique road shows. These shows are organized by us (GRAFICA FLEXTRONICA) to launch our unique NANO PREMIER LEAGUE series in various every cities of India.

Till now with my team I completed 6 road shows, 3 in Maharashtra (Nashik, Aurangabad & Pune) & 3 in Gujarat (Surat, Ahmedabad & Rajkot). All shows were jam packed and very much interesting and had many uniqueness. I shall post full report with photos of my workshop and these road shows soon. Just to give an idea every city we had over 100 to 150 printers but Ahmedabad had a rocking figure 275 printers. Isn’t it amazing. Every where for me and for printer it was a WOW feeling.

In the mean time just enjoy this video tutorial from Dr. Russell Brown who is one of the chief engineer and scientist of ADOBE. In this tutorial he has cleared all doubts about digital printing and proofing.

Printers today gets digital proof either from their customer or they do it in-house using EPSON or HP digital printers for matching our screen prints.

So its important to understand the color management issues using analog vs digital technology.

Download these 2 videos which shall help you to generate correct proof using accurate printing parameters.

Printing to the Epson Stylus Pro 3800

Printing to the HP Photosmart Pro 9180

If you are on our database you shall soon receive our e-news. If you are not getting it regularly every month than make sure you register thru our website.

Have a cheerful and informative week.

Bhargav
00:50, 19th July 2010

Adobe Illustrator CS4 Tips

Question: 1
Is there a quick way to find the center of your Artboard in Illustrator?” and the answer is, Yes!

You can actually mark the center of your Artboard, by double-clicking on the Artboard tool. In the Options window that opens, check the Show Center Mark option in the Display section, and press OK. This creates cross hairs to mark the center of your Artboard. If you change the size of your Artboard, the cross hairs will automatically recenter themselves.”

Question 2:
Is there a Quick Way to Draw a Diamond Shape?

Yes, you can draw a square by holding down the Shift key while clicking and dragging with the Rectangle tool (M). Is this a way to draw a diamond shape with 90° corners? You know, kind of like a square that’s been rotated 45°.

Give this a try. Select the Ellipse tool (L), then click and drag while holding down the Shift key to draw a circle. Then press Shift+C to access the Convert Anchor Point tool and click on each of the four anchor points in the circle to convert them to corner points. This will convert your circle into a diamond with equal corner angles of 90°.

Hope this tip may help you somewhere.

Have a knowledgeable day.

Bhargav
11:50 pm

I happy to know DMI’s growing popularity globally

June 4, 2010 1 comment
DMI_Workshop_13to15May10

DMI_Workshop_13to15May10

This time I had participants from Bahrain which indicated the growing popularity of DMI all over the world. I was happy to receive Philip Eapen K and his colleague P. Madhusoodan Prabhu from Dar Akhbar Al Khaleej, Bahrain.

This time I printed a calendar on a transparent plastic sheet which I called it as a falling calendar. The design was such that as you turn from Jan till Dec it complete the whole fish aquarium because each month we printed some elements with special effect and metallic inks. Due to transperancy of plastic one could easily see the prints underneath which clears my concept of falling calendar.

In process color screen printing we printed a image of Santa Claus with 100 LPI which you will see in my workshop photo gallery as few participants holding it to see the uniqueness of CMYK screen printing.

Santa Claus screen printed during DMI workshop in 100 LPI

Santa Claus screen printed during DMI workshop in 100 LPI

Some participants expressed their unfading contentment after attending DMI’s novel workshop and said to me that for the last seven years he was into screen printing and only doing simple jobs due to lack of knowledge but after my workshop he vowed to change his attitude and I liked his spirit.

He also informed me that he will start experimenting on critical jobs because he has learnt many difficult techniques in a very simple manner from me in my workshop.

More than half of the workshop participants stayed back on the last day till late evening for the launching ceremony of world’s first 5-in-1 NANO-SCREEN MAKER, NANO-Sharpener and a presentation on Grafica’s super saver combination package NANO PREMIER LEAGUE (NPL), a complete in-house screen printing solution offered by my company Grafica. The presentation was made by me which compelled some participant to book the package even though they did not come with such planning to purchase any equipment.

My company managed to book 27 Nano-Premier League package on the spot.

DMI’s next workshop is scheduled from 1st to 3rd June 2010. This time we are going to print folders with special effect. This effect are very useful for printers who are into wedding cards business. Even industrial screen printer would enjoy this coming session because I have completely revamped my presentation with more video illustrations with many new topics which will help them to screen print better.

Have an enriching day.

Bhargav

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